Forklift and Pedestrian Monitoring with Computer Vision

Forklifts play a crucial role in industrial settings, from warehouses to construction sites and manufacturing plants, enabling the swift and efficient transport of heavy materials. These machines are the backbone of many labor-intensive operations.

However, while forklifts provide immense value, they also pose significant safety concerns. According to the Occupational Safety and Health Administration (OSHA), forklift accidents involve between 35,000 to 62,000 injuries every year. It is estimated that about 11% of the total forklifts used get involved in some form of accident each year.

To get an idea about that number, it is enough to estimate that around 8,55,900 forklifts are operating in the US alone. While the manufacturing sector accounts for 42.5% of these accidents, the construction site involves 23.8% of it.

These statistics emphasize the importance of effective workplace safety solutions, especially in environments where forklifts and pedestrians often share the same space.

Given the inherent risks, it becomes vital to establish advanced industrial safety solutions that mitigate accidents before they occur. Fortunately, advancements in artificial intelligence (AI), particularly computer vision for forklift and pedestrian safety, are transforming the landscape of AI-powered forklift safety.

One of the most effective tools emerging in the realm of AI-powered safety solutions for industrial environments is computer vision. By using AI, computer vision systems analyze visual data in real-time to detect safety risks and take pre-emptive action.

Computer vision for forklift and pedestrian safety proves invaluable, offering a continuous, automated, and vigilant approach to ensure safety. As per OSHA, out of all the forklift accidents taking place every year, 36% involve pedestrians. This establishes the need for a technology above traditional monitoring that can ensure workplace safety.

Computer vision for forklift and pedestrian safety enables HSE teams to detect, interpret, and respond to hazards, reducing the dependency on human supervision. Instead of waiting for incidents to occur, computer vision-based systems continuously monitor the worksite, detecting early warning signs of danger and alerting both forklift operators and pedestrians.

This proactive approach significantly minimizes the risk of accidents and conditions through the use of AI for Workplace Safety.

Pedestrian safety in Industrial Environments is a critical issue where forklifts are in constant motion. Traditional safety measures like warning signs, designated walkways, or manual spotters often fall short in high-traffic areas.

Here are five common scenarios where forklift and pedestrian incidents may occur:

• Blind Corners: Forklifts moving around blind corners may not notice a pedestrian walking in their path. Limited visibility increases the chance of collision, especially in fast-paced environments.

• Loading and Unloading Zones: These areas are often crowded with both pedestrians and forklifts, increasing the risk of accidents as workers load or unload materials in close proximity to moving machinery.

• Narrow Aisles: In many industrial sites, space is limited, and forklifts share narrow aisles with pedestrian workers, making it difficult for operators to maneuver without risk.

• Reversing Forklifts: Forklifts frequently operate in reverse due to the design of the workspace, and operators may not always see pedestrians behind them, leading to dangerous situations.

• Distracted Operators or Pedestrians: Workers may be distracted while operating the forklifts themselves or pedestrians while walking near them, either due to multitasking or using mobile devices, putting them at risk of walking into a moving forklift.

In all these scenarios, traditional safety measures may not be enough to prevent accidents. This is where computer vision for forklift and pedestrian safety step in to fill the gap, offering real-time, intelligent monitoring and quick responses to potential dangers.

viAct scenario-based safety solution for forklift and pedestrian monitoring, uses the power of computer vision for workplace safety. viAct’s computer vision for collision avoidance solution provides real-time tracking of both pedestrians and forklifts, helping to prevent accidents in industrial environments.

This system utilizes AI-powered forklift safety technology to detect pedestrians in danger zones and alert forklift operators and pedestrians alike. By creating virtual safety zones around forklifts and key areas, the system prevents potential collisions before they occur.

Additionally, viAct’s forklift monitoring systems provide detailed insights into risky behavior, enabling long-term safety improvements.

viAct’s industrial safety solutions combine the power of computer vision, video analytics, and Generative AI tools to detect unsafe behaviors and potential collision scenarios.

Here’s how the system enhances safety:

1. Enhanced Visibility: One of the most common challenges in industrial sites, such as warehouses and construction zones, is poor visibility, particularly in areas with limited sightlines, like narrow aisles or blind corners.

viAct’s AI-powered forklift safety solution ensures that both pedestrians and forklifts are always visible, even in these high-risk zones.

For example, in a busy manufacturing facility where forklifts regularly operate in tight spaces, the system can monitor forklift movements in real time and alert workers who are unaware of an approaching vehicle, minimizing collision risks.

2. Proactive Safety Alerts: Instead of relying on traditional reactive measures, viAct’s system issues real-time safety alerts as soon as a potential danger is detected.

viAct’s solution tracks unsafe behaviors such as pedestrian distraction or forklift speeding, offering data-driven insights into how to improve site safety. It can detect unsafe behavior around forklifts like running over and around, PPE compliance, unauthorized entry, or pedestrian accumulation at danger zones.

For instance, on a construction site where workers often walk near operating forklifts, the system can instantly alert both the forklift operator and nearby pedestrians to take precautionary action.

In a manufacturing setting, where forklifts frequently reverse with limited rear visibility, viAct’s computer vision for forklift and pedestrian safety identifies and warns of pedestrians in the blind spots before a near miss or accident can occur. This proactive approach significantly reduces workplace accidents.

3. Data-Driven Decision Making: viAct’s solution collects and analyzes comprehensive safety data, offering actionable insights into recurring unsafe behaviors, such as pedestrians entering restricted forklift zones or operators speeding in high-traffic areas.

This data allows safety managers to make informed decisions about revising operational practices, like improving signage or scheduling additional safety training.

4. Automated Reporting: The platform automates the reporting of all safety-related incidents, ensuring that EHS teams can easily access and review incidents for compliance and safety improvements.

For example, in a manufacturing facility, the system can track and report near-miss incidents involving forklifts and workers, making it easier for the safety team to identify patterns and take corrective action.

The automated reporting function using health & safety management software also ensures that companies remain compliant with safety regulations by providing accurate, up-to-date records without the need for manual tracking.

5. Generative AI-Based Safety Chatbot: viAct’s Generative AI-powered chatbot, viGent, further enhances workplace safety by offering real-time support and guidance to safety teams. When a potential safety violation or forklift-pedestrian interaction is detected, viGent can instantly provide contextual recommendations, such as suggesting alternate pedestrian routes or offering reminders about safety protocols.

In a high-pressure construction environment, where EHS managers often need quick access to safety data, viGent can provide instant summaries of safety metrics or advice on how to address specific risks, saving valuable time and helping teams make quicker, more informed decisions.

The chatbot also helps streamline safety inspections by answering queries and offering insights, which can drastically improve the efficiency of inspections and safety reviews.

With the help of AI-powered safety management systems, such as viAct’s computer vision for forklift and pedestrian safety, industrial environments can experience a significant reduction in accidents, ensuring a safer workplace for everyone.

AI-powered forklift safety solutions provide real-time monitoring of both forklifts and pedestrians, identifying potential hazards and alerting operators, HSE teams, and workers simultaneously to prevent accidents.

Computer vision for collision avoidance tracks the movement of forklifts and pedestrians, detecting risky situations in real time and sending alerts to prevent collisions.

Pedestrians and forklifts often operate in the same areas, increasing the risk of accidents. AI-powered forklift safety solutions ensure real-time monitoring communicated using conversational AI chatbot, allowing for safer interactions between pedestrians and forklifts.

Intrigued about viAct’s Computer Vision for

Forklift and Pedestrian Safety solution’s dual role?